Services
Manufacturing and testing prototypes for components or entire machines.
Our work
Calf supports its customers by embracing a philosophy of world class manufacturing and lean production across all of its processes, which are integrated within an ISO 9001 and ISO 14001 Environmental Quality Management System:
- Design
- Engineering
- Cost estimation
- Prototyping
- Production
- Assembly
- Testing
From design to installation
COMPLETE MANUFACTURING LINES
CALF can construct comprehensive manufacturing lines tailored to meet any production requirements. Specifications are carefully defined with the customer, and highly customizable configurations are created paying the utmost attention to the needs of the production facility.
INTELLIGENT DESIGN
CALF advocates an optimized approach to developing machines and modules for production. Our designers work together with the customer to consider the best solutions for minimizing costs and making the most out of each asset, while also taking environmental factors into account (life-cycle assessments)
FOOD PRODUCTS
A primary area of focus is the design and construction of complete units and facilities for the food industry. This field of expertise requires specific knowledge and experience with the materials and regulations involved in product design, manufacture and storage.
CONTROL AND MONITORING
Effective data collection, along with careful and timely organizational analysis, enables monitoring that supports continuous improvement. Efficient production monitoring is crucial for meeting delivery deadlines, improving product and service quality, and minimizing waste
Calf regards product quality as the cornerstone for excelling in an increasingly competitive market.
A meticulous and thorough inspection of the parts delivered to the customer is essential to ensure top-notch quality. Testing activities and preventive analysis therefore provide the highest assurance of product quality and compliance with customer requirements.
Calf undertakes four different types of checks to ensure that the production process is carried out to the letter.
Most internally manufactured items are linked to a control plan. The exact dimensions of each part are established on the basis of the critical features, to be checked directly on the production line. This method is essential to ensure that dimensional requirements are met after the machining phase on machine tools. It allows for corrective action if any deviations occur before the part is completed.
The testing of produced systems can be conducted using tools that replicate their functionality. Calf can support the development and production of these simulators in collaboration with the client to ensure the final testing of the product. With the aid of these tools, potential malfunctions can be prevented, thereby ensuring that the machine functions correctly before delivery
A comprehensive testing department ensures adherence to the tolerances specified in the design for purchased materials and internally manufactured parts. The sample size for acceptance testing is determined by the qualification status of the supplier under review and the LQA (control frequency). When it comes to the produced items, all the first pieces of each batch are inspected, along with an additional piece from the production cycle, to ensure proper adherence to the manufacturing process.
Precision metrology is essential for verifying and testing the tolerances of individual components.
The company’s six three-dimensional machines ensure the utmost precision in the final inspection of each piece and, thanks to their greater operating speed, allow for a more flexible system.